How to Install Permanent Bollards

Used as roadside guides to direct pedestrian or vehicle traffic, bollards are common architectural elements that can be found in both city and suburban settings.

 

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Used as roadside guides to direct pedestrian or vehicle traffic, bollards are common architectural elements that can be found in both city and suburban settings. In some situations, these short posts function mostly to provide aesthetic flair to building projects. But in many cases they serve a serious purpose: providing an effective security barrier for buildings against the impact of an oncoming vehicle. 

Bollards were originally used for mooring, either on ships or on docks, but today they are more commonly associated with their uses on land. The use of bollards grew more prevalent in the wake of two major U.S. terrorism events: the Oklahoma City bombing of 1995 and the World Trade Center attacks on 9/11. 

Whether they are tasked with seamlessly guiding traffic patterns or bike lanes, containing a specific pedestrian area like a park, or helping define the perimeter of a construction site, bollards provide much-needed protection and are essential elements of any civic design plan.

There are two main categories of bollards:

  • Permanent bollards provide a high level of impact protection.
  • Temporary plastic bollards are easy to install and transport, and also can be quickly replaced if damaged. These removable bollards are used more as a visual reference than for protection, as these highly flexible dividers won’t damage a car and usually bounce back after impact.
Permanent Bollards
Concrete Bollards High-Density Polyethylene (HDPE) Bollards Steel Bollards Stainless Steel Bollards
concrete bollards high-density polyethylene (HDPE) bollards steel bollards stainless steel bollards
Temporary Bollards      
Plastic Bollards      
plastic bollards      

Bollards can be used as traffic bollards, safety bollards, parking bollards, and more.

While temporary bollards can be effective traffic safety solutions, this article focuses on how to create a permanent pipe bollard. Read on to learn how.

How to Install Permanent Pipe Bollards into Concrete

Before you break ground, it's important to take inventory and collect all the supplies you'll need for a successful installation. See below for the necessary tools, pre-installation advice, and step-by-step instructions on how to successfully place permanent pipe bollards into existing concrete.

Tools and Materials Required to Get the Job Done
Shovel Tape Measure Gloves
Round Point Shovel tape measure Foam Nitrile Coated Gloves
Core Drilling Rig Shop Vac Pressure Washer Post Hole Digger
core drilling rig shop vac pressure washer post hole digger

Pre-Installation Tips

If you require specific impact-resistance requirements, consult with a structural engineer before beginning your installation. Many local municipalities or power companies will also come out to ensure your digging area does not reach water lines, gas lines, cable lines, or underground wiring. Or you can consult outdoor site plans if they are available. 

If all else fails, consider using an x-ray to check the ground and make sure digging will not do any damage or pose a safety risk. When digging into existing concrete, clean the surface with a broom or pressure washer before you begin digging.

Step-by-Step Instructions

Step 1: Remove Existing Concrete

line image depicting a core drilling rig boring through concrete

First, core through the concrete. A core drilling rig can help you get the job done. To determine the diameter of the hole, measure the circumference of the bollard’s base and add another two inches around. Mark the diameter with chalk or a marker. Use a shop vac or the pump of your choice to suck out any standing water.

Step 2: Dig the Hole

line image depicting a post hole digger boring below the frost line

After removing a sufficient layer of concrete, use a post hole digger to dig the hole.

Wherever you’re planning to install your bollard, you’re going to need to know at what depth you’ll reach the frost line. This is important because the bollard will not be secure in the ground if it does not reach below the frost line in the ground. Consult your local Building Code Department to determine the recommended digging depth beyond the frost line in your specific area and dig to precisely that level.

Step 3: Set the Bollard

line image of a bollard being inserted into a hole filled with concrete

Follow the instructions on your preferred concrete and make sure it features the recommended ratio of water to concrete mix. Pour concrete into the hole to the top so it is level with the ground surface.

Remove the pipe from its protective covering and insert it into the concrete, turning it while simultaneously pushing it downward. Keep pushing down until you hit resistance at the bottom of the hole. This could require two people, depending on the weight of the post.

Take your level and place it on the side of the bollard. Adjust the bollard as necessary until it is straight. After the concrete hardens, it will be impossible to move without tearing out the concrete again. Then, patch the surface around the base of the bollard so it is even with the ground surface.

Step 4: Fill the Bollard

line image showing a bollard filled with concrete and capped

Now, it’s time to fill the inside of the post with concrete and finish it. After using your shovel to fill the entire length of the bollard, consider creating a domed top to minimize the build-up of dust, dirt, and water on its top. Either form a small mound of concrete at the top or place a bollard cap on the wet concrete. Finally, use a rag or cloth to wipe down the surface of the post.

To be sure the bollard is straight and level, step about ten to twenty yards away and look at it from a distance. It will usually take two or three days for the concrete to cure and the post to be secure. Once your bollard is standing tall, it should serve its intended purpose for many years to come.

Conclusion

Zoro is your one-stop destination for traffic safety supplies. Offering much more than permanent and temporary bollards, we have everything you need to mark road hazards, direct traffic, control the flow of traffic, and more. Shop our extensive selection of traffic barricades, flags, flares, traffic paddles, pavement marking materials, and so much more.

Permanent bollards are an essential part of any traffic safety plan. Whether you’re shopping for your personal business, purchasing for your local government, or equipping a school or hospital with these barricades, bollards can be an easy way to achieve your traffic safety goals. Shop Zoro for all of your traffic safety needs and everything else that’s on your business’s list today.

 

Product Compliance and Suitability

The product statements contained in this guide are intended for general informational purposes only. Such product statements do not constitute a product recommendation or representation as to the appropriateness, accuracy, completeness, correctness, or currentness of the information provided. Information provided in this guide does not replace the use by you of any manufacturer instructions, technical product manual, or other professional resource or adviser available to you. Always read, understand, and follow all manufacturer instructions.

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